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©The Author(s) 2025.
World J Orthop. Mar 18, 2025; 16(3): 102160
Published online Mar 18, 2025. doi: 10.5312/wjo.v16.i3.102160
Published online Mar 18, 2025. doi: 10.5312/wjo.v16.i3.102160
Table 1 Metrology tools to investigate the root cause of implant failure
Qualitative methods | Quantitative methods |
Visual investigation | Semi-quantitative methods, such as Hood, Goldberg and other visual scoring systems |
Microscopic investigation | Gravimetric method |
SEM | AFM |
EDS | VSI |
XRD | Coronal and sagittal plane radiographs |
Spectroscopy: AES, XPS, Raman spectroscopy, FTIR | 2D-CT |
- | 3D-CT |
- | SPECT |
Table 2 Studies analyzing the wear of retrieved total knee arthroplasty polyethylene components
Number | Characteristic |
1 | Visual assessment of wear patterns, CMM |
2 | Surface laser profilometry |
3 | Laser scanner CMM |
4 | PE component thicknesses measurements using a dial indicator |
5 | Visual assessment of wear patterns, micro-CT |
6 | Volumetric wear analysis with micro-CT |
7 | Profilometry with a non-contact profilometer |
8 | PE component thicknesses measurements |
9 | Visual assessment of wear patterns, video microscopy, low-incidence laser CMM |
10 | Visual assessment of wear patterns, linear wear measurement with micro-CT |
11 | Visual assessment of wear patterns, topographical analysis |
12 | Laser scanner CMM |
13 | Raman spectroscopy |
14 | Calculation of wear based on the reference thickness of PE components with survival |
Table 3 Main data on general concepts in retrieval analysis in total knee arthroplasty
Ref. | Methods | Results | Conclusions |
Stoner et al[1], 2013 | These authors stated that rotating-platform TKA, although purported to have superior kinematics, had shown no clinical advantages over those of fixed-bearing TKA | Rotating-platform and fixed-bearing PE components had similar tibiofemoral damage scores. Besides, no differences were seen in the thicknesses between fixed- and rotating-platform PE components | No damage advantage to the mobile-bearing design was found |
Heyse et al[2], 2014 | Retrieved OxZr femoral components and corresponding PE components were examined to rule out patterns leading to early failure | Sixteen retrieved TKA were included. The prostheses were in situ for 16.4 months on average. There were no failures directly related to the implant | This study did not show major wear of the PE component in TKA using OxZr femoral components |
Howard et al[3], 2014 | This study analyzed the fixation for 19 non-revised, postmortem retrieved, femoral components of TKA with time in service ranging from 1 years to 22 years | The average initial interdigitation depth was 0.7 mm, and the average final interdigitation depth was 0.13 mm. Loss of interdigitation was 81% | Minimal fixation seemed necessary for long-term success |
Vandekerckhove et al[4], 2015 | Seventy-six retrieved PE components were analyzed for the RW, lateral lift-off and implications for future constrained revision surgery according to the coronal plane alignment | The RW significantly affected the coronal plane alignment in TKA However, there was no difference in constrained revision between mild varus and moderate varus aligned TKAs | Progressive wear and lateral lift-off were seen with progressive varus alignment |
Arnholt et al[5], 2020 | These authors tried to determine the preferred sampling location for tissue analysis in TKA and evaluate metal concentrations, inflammatory cytokines, component damage, and tissue metallosis | Increased Co was associated with decreased TNF-α and IL-1 beta. Increased Cr was associated with decreased TNF-α, IL-6, and MIP-3α | These authors observed elevated Co, Cr and Ti concentrations in tissue from necropsy-retrieved TKA |
Perkins et al[6], 2020 | These authors measured the laxity patterns of 47 harvested cadaver specimens with primary TKAs in a custom knee-testing machine at full extension and at 30°, 60°, and 90° of flexion. The wear patterns of the tibial inserts were assessed using a semiquantitative method which was a modified approach of that proposed by Hood et al in 1983 | Statistical analysis found that the PS TKA cohort had a statistically significant increase in varus laxity at 60° and 90° of flexion, as well as total coronal laxity at 60° of flexion when compared to the posterior CR cohort | Whether a CR or PS TKA is used, surgeons need to avoid the pitfalls that may create greater flexion laxity during the procedure to optimize long-term PE component wear |
Bhalekar et al[7], 2021 | These authors investigated whether wear and backside deformation of PE components may influence the cement cover of tibial trays of explanted TKAs | The median planicity values of the PE components used with central locking trays were significantly greater than of those with peripheral locking PE components (205 microns vs 85 microns) | Explanted TKAs with central locking mechanisms were significantly more likely to debond from the cement mantle |
Hothi et al[8], 2022 | Retrieval analysis was performed with a micro-CT method to assess the thickness differences between medial and lateral sides of PE components with symmetrical designs. SPECT/CT was performed prior to revision. Quantitative and qualitative medio-lateral comparisons of BTU intensity and distribution in the tibia were performed | Patients showing a more extended BTU in the medial compartment also had a significantly thinner PE component in the medial compartment, and vice versa in the lateral side | This was the first study comparing BTU distribution patterns and retrieval findings |
Table 4 Main data on polyethylene component wear in retrieval analysis in total knee arthroplasty
Ref. | Methods | Results | Conclusions |
Heyse et al[9], 2011 | These authors analyzed 16 retrieved TKA with an OxZr femoral component. The PE components were also analyzed applying an established scoring system for wear and surface damage | The average wear and damage score for the tibial PE components was 36. The average score in the visual analysis of the OxZr femoral components was 1.3 | This study did not show major wear of the PE component in TKA using OxZr femoral components |
Holleyman et al et al[10], 2015 | These authors investigated the reciprocating interface at the TKA undersurface articulation using profilometry after in vivo service | Four pristine unimplanted components of two different designs (Stryker Kinemax and DePuy PFC) were examined for control purposes. Mean explant baseplate surface roughness was 1.24 μm. Mean explant UHMWPE component undersurface roughness was 1.16 μm | Findings of this study would support the use of a polished tibial tray over an unpolished design in TKA with the goal of reducing PE component wear by means of providing a smoother backside countersurface for the UHMWPE component |
Ponzio et al[11], 2018 | These authors evaluated the surface damage, the density of crosslinking, and oxidation in retrieved A-XLPE components from TKA and compared the results with a matched cohort of XLPE components | A-XLPE components had higher rates of burnishing and lower rates of pitting and scratching compared with XLPE components | Retrieval analysis of A-XLPE did not reflect a clinically relevant difference in surface damage, density of crosslinking, or oxidation compared with XLPE components at short-term evaluation |
Cerquiglini et al[12], 2018 | This study correlated highly accurate CT measurements of pre-revision TKA implant position with findings of retrieval analysis post-revision, to understand the clinical relevance of TKA orientation | There was a significant correlation between tibial slope and damage score on PE components as well as a significant correlation between implants’ position in the axial plane and damage score on PE components | A significant correlation between implant position and PE component surface damage was found. These results showed the importance of optimizing component position to minimize PE component damage |
Kahlenberg et al[13], 2023 | These authors evaluated the PE component and patient characteristics for 33 primary PS, PE components that were revised with fractured posts: UHMWPE vs the XLPE (highly cross-linked PE) component | Total surface damage scores were higher in the UHMWPE component group vs the XLPE component group | Characteristics of PS post fracture differed between XLPE and UHMWPE components, with fractures occurring in the XLPE component with less generalized surface damage, after a shorter LOI, and with SEM evaluation indicative of a more brittle fracture pattern |
Table 5 Main data on some specific designs in retrieval analysis in total knee arthroplasty
Ref. | Methods | Results | Conclusions |
Cerquiglini et al[14], 2019 | These authors examined 12 Ti PFC Sigma implants, eight CoCr PFC Sigma implants, eight cobalt-chromium PFC Sigma RP implants, and 11 Attune implants | There was no evidence of cement attachment on any of the 11 Attune trays examined. There were significant differences between Ti and CoCr PFC Sigma implants and Attune designs | The majority of the earliest PFC Sigma designs showed evidence of cement, while all of the retrieved Attune trays and the majority of the RP PFC trays in this study had no cement attached |
Bormann et al[15], 2020 | In this study, wear volume and influencing parameters were investigated at 44 retrieved TKAs with MoM couplings | An elevated wear score of two or higher was found in 43% of cases. A tendency for higher wear scores with higher inlay degradation scores was found | The generated wear volume was high |
Mathis et al[16], 2021 | These authors investigated the in vivo performance of a new design (Persona), by comparing it with its predecessor (NexGen) in retrieval analysis | The Persona tibial tray showed a significantly smoother surface (0.06 μm) compared to the NexGen (0.2 μm) | The bonding of the antioxidant vitamin-E to the PE component chain used in the novel Persona knee system does not reduce in vivo surface damage compared to highly crosslinked PE component without supplemented vitamin-E used in its predecessor knee system NexGen |
Malahias et al[17], 2022 | This study examined if the use of the Optetrak Logic PS femoral component was associated with early and more extensive aseptic loosening compared with other PS femoral components. Sixteen individuals received the Optetrak Logic PS femoral component (group A), while 11 received other PS femoral components (group B) | A significant difference was found in presence of backside femoral burnishing between group A (15 of 16 patients; 93.8%) and group B (5 of 11 patients; 45.6%) | The earlier failure rate with the Optetrak Logic PS femoral component was of concern |
- Citation: Rodriguez-Merchan EC, Ribbans WJ. Retrieval analysis in total knee arthroplasty. World J Orthop 2025; 16(3): 102160
- URL: https://www.wjgnet.com/2218-5836/full/v16/i3/102160.htm
- DOI: https://dx.doi.org/10.5312/wjo.v16.i3.102160