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Copyright ©The Author(s) 2025.
World J Orthop. Mar 18, 2025; 16(3): 102160
Published online Mar 18, 2025. doi: 10.5312/wjo.v16.i3.102160
Table 1 Metrology tools to investigate the root cause of implant failure
Qualitative methods
Quantitative methods
Visual investigationSemi-quantitative methods, such as Hood, Goldberg and other visual scoring systems
Microscopic investigationGravimetric method
SEMAFM
EDSVSI
XRDCoronal and sagittal plane radiographs
Spectroscopy: AES, XPS, Raman spectroscopy, FTIR2D-CT
-3D-CT
-SPECT
Table 2 Studies analyzing the wear of retrieved total knee arthroplasty polyethylene components
Number
Characteristic
1Visual assessment of wear patterns, CMM
2Surface laser profilometry
3Laser scanner CMM
4PE component thicknesses measurements using a dial indicator
5Visual assessment of wear patterns, micro-CT
6Volumetric wear analysis with micro-CT
7Profilometry with a non-contact profilometer
8PE component thicknesses measurements
9Visual assessment of wear patterns, video microscopy, low-incidence laser CMM
10Visual assessment of wear patterns, linear wear measurement with micro-CT
11Visual assessment of wear patterns, topographical analysis
12Laser scanner CMM
13Raman spectroscopy
14Calculation of wear based on the reference thickness of PE components with survival
Table 3 Main data on general concepts in retrieval analysis in total knee arthroplasty
Ref.
Methods
Results
Conclusions
Stoner et al[1], 2013These authors stated that rotating-platform TKA, although purported to have superior kinematics, had shown no clinical advantages over those of fixed-bearing TKARotating-platform and fixed-bearing PE components had similar tibiofemoral damage scores. Besides, no differences were seen in the thicknesses between fixed- and rotating-platform PE componentsNo damage advantage to the mobile-bearing design was found
Heyse et al[2], 2014Retrieved OxZr femoral components and corresponding PE components were examined to rule out patterns leading to early failureSixteen retrieved TKA were included. The prostheses were in situ for 16.4 months on average. There were no failures directly related to the implantThis study did not show major wear of the PE component in TKA using OxZr femoral components
Howard et al[3], 2014This study analyzed the fixation for 19 non-revised, postmortem retrieved, femoral components of TKA with time in service ranging from 1 years to 22 yearsThe average initial interdigitation depth was 0.7 mm, and the average final interdigitation depth was 0.13 mm. Loss of interdigitation was 81%Minimal fixation seemed necessary for long-term success
Vandekerckhove et al[4], 2015Seventy-six retrieved PE components were analyzed for the RW, lateral lift-off and implications for future constrained revision surgery according to the coronal plane alignmentThe RW significantly affected the coronal plane alignment in TKA However, there was no difference in constrained revision between mild varus and moderate varus aligned TKAsProgressive wear and lateral lift-off were seen with progressive varus alignment
Arnholt et al[5], 2020These authors tried to determine the preferred sampling location for tissue analysis in TKA and evaluate metal concentrations, inflammatory cytokines, component damage, and tissue metallosisIncreased Co was associated with decreased TNF-α and IL-1 beta. Increased Cr was associated with decreased TNF-α, IL-6, and MIP-3αThese authors observed elevated Co, Cr and Ti concentrations in tissue from necropsy-retrieved TKA
Perkins et al[6], 2020These authors measured the laxity patterns of 47 harvested cadaver specimens with primary TKAs in a custom knee-testing machine at full extension and at 30°, 60°, and 90° of flexion. The wear patterns of the tibial inserts were assessed using a semiquantitative method which was a modified approach of that proposed by Hood et al in 1983Statistical analysis found that the PS TKA cohort had a statistically significant increase in varus laxity at 60° and 90° of flexion, as well as total coronal laxity at 60° of flexion when compared to the posterior CR cohortWhether a CR or PS TKA is used, surgeons need to avoid the pitfalls that may create greater flexion laxity during the procedure to optimize long-term PE component wear
Bhalekar et al[7], 2021These authors investigated whether wear and backside deformation of PE components may influence the cement cover of tibial trays of explanted TKAsThe median planicity values of the PE components used with central locking trays were significantly greater than of those with peripheral locking PE components (205 microns vs 85 microns)Explanted TKAs with central locking mechanisms were significantly more likely to debond from the cement mantle
Hothi et al[8], 2022Retrieval analysis was performed with a micro-CT method to assess the thickness differences between medial and lateral sides of PE components with symmetrical designs. SPECT/CT was performed prior to revision. Quantitative and qualitative medio-lateral comparisons of BTU intensity and distribution in the tibia were performedPatients showing a more extended BTU in the medial compartment also had a significantly thinner PE component in the medial compartment, and vice versa in the lateral sideThis was the first study comparing BTU distribution patterns and retrieval findings
Table 4 Main data on polyethylene component wear in retrieval analysis in total knee arthroplasty
Ref.
Methods
Results
Conclusions
Heyse et al[9], 2011These authors analyzed 16 retrieved TKA with an OxZr femoral component. The PE components were also analyzed applying an established scoring system for wear and surface damageThe average wear and damage score for the tibial PE components was 36. The average score in the visual analysis of the OxZr femoral components was 1.3This study did not show major wear of the PE component in TKA using OxZr femoral components
Holleyman et al et al[10], 2015These authors investigated the reciprocating interface at the TKA undersurface articulation using profilometry after in vivo serviceFour pristine unimplanted components of two different designs (Stryker Kinemax and DePuy PFC) were examined for control purposes. Mean explant baseplate surface roughness was 1.24 μm. Mean explant UHMWPE component undersurface roughness was 1.16 μmFindings of this study would support the use of a polished tibial tray over an unpolished design in TKA with the goal of reducing PE component wear by means of providing a smoother backside countersurface for the UHMWPE component
Ponzio et al[11], 2018These authors evaluated the surface damage, the density of crosslinking, and oxidation in retrieved A-XLPE components from TKA and compared the results with a matched cohort of XLPE componentsA-XLPE components had higher rates of burnishing and lower rates of pitting and scratching compared with XLPE componentsRetrieval analysis of A-XLPE did not reflect a clinically relevant difference in surface damage, density of crosslinking, or oxidation compared with XLPE components at short-term evaluation
Cerquiglini et al[12], 2018This study correlated highly accurate CT measurements of pre-revision TKA implant position with findings of retrieval analysis post-revision, to understand the clinical relevance of TKA orientationThere was a significant correlation between tibial slope and damage score on PE components as well as a significant correlation between implants’ position in the axial plane and damage score on PE componentsA significant correlation between implant position and PE component surface damage was found. These results showed the importance of optimizing component position to minimize PE component damage
Kahlenberg et al[13], 2023These authors evaluated the PE component and patient characteristics for 33 primary PS, PE components that were revised with fractured posts: UHMWPE vs the XLPE (highly cross-linked PE) componentTotal surface damage scores were higher in the UHMWPE component group vs the XLPE component groupCharacteristics of PS post fracture differed between XLPE and UHMWPE components, with fractures occurring in the XLPE component with less generalized surface damage, after a shorter LOI, and with SEM evaluation indicative of a more brittle fracture pattern
Table 5 Main data on some specific designs in retrieval analysis in total knee arthroplasty
Ref.
Methods
Results
Conclusions
Cerquiglini et al[14], 2019These authors examined 12 Ti PFC Sigma implants, eight CoCr PFC Sigma implants, eight cobalt-chromium PFC Sigma RP implants, and 11 Attune implantsThere was no evidence of cement attachment on any of the 11 Attune trays examined. There were significant differences between Ti and CoCr PFC Sigma implants and Attune designsThe majority of the earliest PFC Sigma designs showed evidence of cement, while all of the retrieved Attune trays and the majority of the RP PFC trays in this study had no cement attached
Bormann et al[15], 2020In this study, wear volume and influencing parameters were investigated at 44 retrieved TKAs with MoM couplingsAn elevated wear score of two or higher was found in 43% of cases. A tendency for higher wear scores with higher inlay degradation scores was foundThe generated wear volume was high
Mathis et al[16], 2021These authors investigated the in vivo performance of a new design (Persona), by comparing it with its predecessor (NexGen) in retrieval analysisThe Persona tibial tray showed a significantly smoother surface (0.06 μm) compared to the NexGen (0.2 μm)The bonding of the antioxidant vitamin-E to the PE component chain used in the novel Persona knee system does not reduce in vivo surface damage compared to highly crosslinked PE component without supplemented vitamin-E used in its predecessor knee system NexGen
Malahias et al[17], 2022This study examined if the use of the Optetrak Logic PS femoral component was associated with early and more extensive aseptic loosening compared with other PS femoral components. Sixteen individuals received the Optetrak Logic PS femoral component (group A), while 11 received other PS femoral components (group B)A significant difference was found in presence of backside femoral burnishing between group A (15 of 16 patients; 93.8%) and group B (5 of 11 patients; 45.6%)The earlier failure rate with the Optetrak Logic PS femoral component was of concern